Gantry Highway Display

The Gantry Highway Display consists of five small screens, each assembled from 8×4 modules. Each module has a resolution of 8×8 pixels and measures 250×250 mm, capable of displaying Chinese, English, numbers, and icons. The display system provides dynamic route guidance within its coverage area by directing vehicles and offering travel information to motorists. Primarily used on highways and at tunnel entrances, the system alerts drivers to current road conditions, such as upcoming construction, road conditions ahead, accident locations, strong winds, dense fog, and speed limit signs; it can also display graphics and speed limits to help drivers better understand current road conditions. Additionally, it serves as a guide on urban roads to prevent drivers from taking wrong turns due to unfamiliarity, avoid traffic congestion, and reduce the occurrence of traffic accidents.

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Gantry Highway Display Features: 1. Displays information based on road conditions and actual traffic situations, including traffic control graphics and text; 2. Characters are clear and easily recognizable, in compliance with national standards; 3. Content displayed on the screen is clearly visible day and night; 4. The display modules use static horizontal drive to ensure consistency in brightness and color temperature; 5. Under conditions of direct light incidence on the display panel, the maximum distance at which an observer can correctly read the displayed content (dynamic visibility distance) is ≥250 m; 6. The structure is well-defined and clearly labeled, facilitating repair and maintenance work; 7. All circuits are isolated from the enclosure and equipped with grounding functionality; 8. Grounding requirements comply with electrical standards, maintaining a resistance of less than 1 Ω; 9. The control cabinet enclosure has a grounding point connected to the ground wire.

Gantry Mounted LED Display

Gantry Mounted Led Display 1

The gantry display is an outdoor traffic-specific LED information board installed above gantries along highways or urban expressways. Gantry Mounted LED Display is used for disseminating traffic information, issuing road condition warnings, providing speed limit reminders, and guiding traffic incidents, serving as a core electromechanical component in smart transportation systems. The gantry display receives information from the monitoring and management computer and can display text in Chinese or English, numerical data, and icons. Its control unit can store at least 100 pieces of information, which operators can access at any time; furthermore, operators can perform full-screen arbitrary editing, status monitoring, and control operations directly from the monitoring and management computer (as illustrated in the figure below).

Features of the Portal Frame Display System

Gantry Mounted Led Display 2

The text displays the following:It supports remote transmission of Chinese characters, numbers, and letters, and offers a variety of playback effects—including static display, left/right and up/down scrolling, flashing, and fade-in effects. Gantry Mounted LED Display is ideal for disseminating traffic updates, such as: upcoming congestion, road construction, accident warnings, and weather alerts (rain, fog, or ice).

Traffic signs and graphic displays:Support the display of national standard traffic icons—including speed limit signs, lane change prohibition signs, lane closure signs, and directional arrow indicators—to enable lane control, temporary speed limit enforcement, and vehicle diversion guidance.

Supports communication protocols such as Ethernet and 4G to connect to the traffic monitoring center platform. The monitoring center can remotely distribute programs, switch playback content, and trigger scheduled playback scenarios.

The chassis integrates heating and cooling modules. In low-temperature environments, Gantry Mounted LED Display automatically activates heating to prevent condensation; in high-temperature environments, it activates a cooling fan to ensure stable operation across both high and low temperature ranges, enabling uninterrupted outdoor operation 24/7. The modular design allows each module to operate independently, so that localized damage does not affect the display of the rest of the screen, facilitating rapid on-site repair and replacement.

IP65 protection: waterproof and dustproof; the enclosure is corrosion-resistant and powder-coated, featuring lightning protection and salt spray resistance, making Gantry Mounted LED Display suitable for outdoor environments such as heavy rainfall, intense sunlight, and frost conditions.

When a traffic accident occurs, issue a warning to advise drivers to slow down and change lanes to prevent secondary accidents.

Key pain points addressed by the gantry display system for customers

Gantry Mounted Led Display 3

The gantry-mounted display provides early information dissemination with long-range visibility. Alerts regarding traffic congestion, accidents, rain, fog, ice, or road construction are issued in advance to guide vehicles to reduce speed, change lanes, or divert traffic, thereby reducing the incidence of rear-end collisions and secondary accidents.

The central platform enables remote one-click distribution of emergency response plans and real-time updating of national standard traffic signage—such as speed limits, lane closures, and lane-changing prohibitions—eliminating the need for on-site signage replacement. This facilitates rapid response to emergencies and achieves dynamic traffic management.

It features an automatic light-sensitive brightness adjustment function that dynamically adjusts the brightness in response to ambient lighting conditions. During daytime under strong light, Gantry Mounted LED Display ensures clear recognition from a distance; at night, Gantry Mounted LED Display automatically reduces the brightness to eliminate glare, while also lowering power consumption and extending the LED’s service life.

Automatically record playback logs and device operation logs, and archive all published information to support incident post-mortem analysis and traffic data analysis, thereby meeting the archival management requirements for traffic management projects.

The top of the cabinet features designated lifting points; Gantry Mounted LED Display  employs a modular, split-assembly design, with each individual module being lightweight, enabling convenient on-site lifting and installation, and making it well-suited to the on-site construction requirements of high-speed gantry systems.

Wiring Instructions for the Portal Frame Display Screen

Gantry Mounted Led Display 4
The gantry display unit is powered by AC 220V. There are two types of cables: one is the power cable, and the other is the signal cable (RS-485 or RS-232) or the network port cable. Power supply wiring: AC 220V


1.Red line — front line;
2.Black line — neutral line;
Yellow line — ground line.

Gantry Mounted Led Display 5

Wiring instructions for the enclosure:

The display screen is composed of multiple individual screens; these screens must be interconnected to form a large display unit. The power cable passes through a hole located on the lower side inside the enclosure; the live wire of the power cable is connected to the live wire (brown), the neutral wire to the neutral wire (blue), and the ground wire to the ground wire (yellow), as illustrated in the figure below. Between the modules of the two screens, the color signal cable also passes through a corresponding hole, and the four rows of modules are then connected accordingly. The color signal cable also passes through a hole located on the upper side inside the enclosure.

Gantry Mounted LED Display Product Installation

Gantry Mounted Led Display 9

When installed inside a tunnel, the equipment may be hoisted using a support frame, as shown in the left figure; when installed outside the tunnel, Gantry Mounted LED Display is typically mounted on a gantry frame, as shown in the right figure.

Gantry Mounted LED Display Production Details

Gantry Mounted Led Display 6
1. Draw the blueprint
2. Laser Cutting
2. Laser cutting
3. Sheet Metal Bending
3. Sheet metal bending
4. Welding
4. Welding
5. Spraying
5. Spraying
Gantry Mounted Led Display 7
6. Assembly
Gantry Mounted Led Display 8
7. Aging Test
8. Build A Wooden Frame
8. Build the wooden frame
200mm Square Fog Light 7
9. Shipping Container

Gantry Mounted LED Display Batch Aging

Gantry Mounted Led Display 8

Gantry Mounted LED Display Usage Precautions

This product features an aluminum casing; heavy pressure should be strictly avoided to prevent damage to the casing. The device must be powered on only under the supervision of a qualified professional; do not disassemble or assemble the luminaire without authorization.

Gantry Mounted Led Display 1

Gantry Mounted LED Display Warranty Terms

• Warranty Period: 3 years; the warranty covers only the main unit of the lighting fixture; accessories are not covered; custom-made products are excluded.
• Return Method: Customer returns
• Scope of Exclusion: Malfunctions resulting from human-induced damage or natural disasters are not covered under the warranty.
• Logistics Note: The shipping cost for returned items shall be borne solely by the shipper.

Pixel Pitch31.25 mm
Pixel Density1024 pixels/m²
Module HousingPC (Polycarbonate)
Driver ChipTaiwan-based Jucon MBI5020
Module Dimensions250 mm × 250 mm
Display Size12,000 mm (width) × 1,000 mm (height)
Screen Size12,200 mm (width) × 1,200 mm (height) × 200 mm (thickness)
Full-Screen Resolution384 (width) × 32 (height) = 12,288 pixels
Single Cabinet Dimensions2000 mm (width) × 1200 mm (height) × 200 mm (thickness)
Number of Modules per Cabinet8 (width) × 4 (height) = 32
Total Number of Modules40 (width) × 4 (height) = 160
Drive MethodStatic scanning, constant-current drive
Communication Methods(10M/100M Ethernet), RS232, RS485
Average Luminance≥10,000 cd/m²
Visibility Distance300 m (static), 250 m (dynamic at 120 m/h)
Pixel Failure Rate≤1 in 100,000
Surface Flatness≤1 mm
Operating Temperature-55°C to +80°C
Relative Humidity10% to 95%
Insulation Rating>1,500 V
Current to Ground≤3 mA
Failure Rate≤0.03‰
Operating VoltageThree-phase AC 380 V ±15%, 50 Hz ±2 Hz;
Maximum Power Consumption≤4,800 W
Operating Power Consumption≤3,000 W
Reading DirectionLeft to right
Display ModeAlternating or any combination of images, text, and other information
Mean Time Between Failures (MTBF)≥30,000 hours
Display Lifespan≥100,000 hours
UniformityUniform pixel luminance and module brightness
Brightness AdjustmentManually adjustable in 32 levels
ColorsDisplays three colors: red, green, and yellow
Lightning Protection Grounding Resistance≤10 Ω
Circuit BreakerCircuit breaker protection
Cabinet DoorRear-opening door
Cabinet MaterialCold-rolled steel sheet, powder-coated finish, double-layered rainproof enclosure, natural convection cooling
Protection RatingIP65 on both front and back; Wind resistance rating: 40 m/s
fittings of a machine quantity Notes
display screen 1 unit Display road guidance information to the outside world
certificate 1 copy As a material release certificate
product specification 1 copy Includes product technical specifications, illustrated installation steps, and safety and maintenance guidelines.

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